WELCOME TO

EXF INDUSTRY 4.0

SERVICES
INDUSTRY 4.0
One of the pioneers of Industry 4.0, the Platform Industry 4.0, defines the term as "the intelligent networking of machines and processes in industry with the aid of information and communication technology".
1st Revolution

Mechanization, steam and water power

2nd Revolution

Mass production and electricity

3rd Revolution

Electronic and IT systems, automation

4th Revolution

Cyber physical systems

Conditional Monitoring on Key Equipment
Problem Statement
Breakdown of special equipment in an assembly line and the resulting downtime can result in significant reduction of production throughput and ultimate revenue loss
1
The “Before” State

For critical equipment on the shop floor there were no real time monitoring and alerts leading to unforeseen downtime and loss of productivity

2
Exafluence Solution

IoT platform developed to:

Collect Sensor / PLC data across machines

Monitor performance of connected assets

Conditional Monitoring, Predictive Maintenance

3
The “After” State

25% Improvement in Overall Equipment Efficiency (OEE)

Increase in prediction accuracy of machine failure

Dashboards indicating Energy consumption, Downtime Analysis & Shift Production Statistics

WHAT IS A DIGITAL TWIN?

Digital twin refers to a digital replica of potential and actual physical assets (physical twin), processes, people, places, systems and devices that can be used for various purposes. Digital twins integrate internet of things, artificial intelligence, machine learning and software analytics with spatial network graphs to create living digital simulation models that update and change as their physical counterparts change.

Exafluence is a next generation, Global Technology Solutions company